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Plant Safety — Zone AI HFR

Construction remains Britain's deadliest industry — 35 workers lost their lives in 2024/25, and being struck by a moving vehicle or object is behind two of the three biggest causes of workplace deaths.

Plant Safety — Zone AI HFR

The challenges

People & plant share space

Reversing, blind spots and poor segregation put ground workers in the path of heavy machinery every day.

Struck-by incidents kill

Being struck by a moving vehicle or object accounts for two of the three biggest causes of GB workplace deaths.

Mirrors aren't enough

Operators can't watch every blind spot, and banksmen or signage alone can't stop a moment's lapse.

Client HFR mandates

Major contractors — led by Balfour Beatty — now require Human Form Recognition on plant as a condition of working on site.

How Vision Telematics helps

AI cameras trained to recognise human forms — moving or stationary — around plant and machinery. Configurable detection zones drive a staged response: an audible warning at five metres escalating to a spoken alarm at two, with an in-cab zone display for the operator and LED signals for those on the ground. Every detection can be pushed to the cloud for review, reporting and compliance evidence.

Sectors we serve
Construction & civils
Quarrying & aggregates
Waste & recycling
Warehousing & FLT operations
Plant hire & rental
Ports & terminals
Highways & rail
Manufacturing yards
Features, matched to benefits

What it does for your fleet

AI human form recognition

Detects moving and stationary people in defined zones — algorithms refined over years in high-footfall environments.

Staged proximity alerts

Audible warning at 5 metres escalates to a spoken alarm at 2 metres — response matched to risk.

Operator zone display

In-cab monitor marks out the detection zones, showing a person's position and proximity at a glance.

Pedestrian LED signalling

Thumbs-up and no-entry displays tell ground workers instantly whether they've been seen.

Pre-wired loom installation

Standardised plug-and-play connections cut install time, simplify diagnostics and reduce vehicle downtime.

Compliance-ready

Designed to meet Balfour Beatty HFR criteria, with cloud-pushed events for audit and reporting.

Product highlights

The range

Specify the right configuration

Talk to our team about Plant Safety — Zone AI HFR for your fleet — hardware, connectivity, installation and support from one supplier.

Talk to us